Master soap makers handcraft
these soaps using a hypoallergenic vegetable base of organic coconut,
palm, olive and palm kernel oils, aromatherapy essential oils and
botanical extracts. Ingredients are blended in small batches, poured
into wooden block molds, wire cut into bars, placed on oak drying frames
and aged for nearly a month in a special curing room. This modern
version of a 300-year-old time-honored process removes excess alkali, a
known irritant to sensitive skin.
Read how they do this below:
At Vermont Soap Organics they take
oils, which make you greasy, and turn them into soap, which make you
clean. This process is called saponification (making soap). Soap is
fascinating stuff. It is actually a salt that foams! This crystalline
nature of soap allows it to be made clear as glass when boiled in
alcohol with sugars. Now a salt is what you get when you mix an acid and
a base together. The acids and bases neutralize each other and a salt
forms in the process. Soap, is made from acidic oils and an alkaline
solution. Think of it like a child's seesaw. Oil and alkali must be in
balance to make the perfect bar of soap.
Any unsaponified oils are called
"Free fatty acids", and they add to the moisturizing effect of high
quality soaps. Use too much, and the soap will not lather, and it will
have a shortened shelf life. Excess alkali, or "Free Alkali" is harsh
and drying to sensitive skin. About 25% of us are estimated to get a dry
skin reaction to free alkali in our soaps. At Vermont Soap Organics, we
formulate for a little bit of oil and no measurable free alkali. This is
part of the reason why our handmade soap is so mild. Here's a light
version of how the chemistry of soap plays out:
How it works:
When you mix oils, alkali and
water, they chemically react and turn into soap and glycerin. At Vermont
Soap Organics we stir the glycerin back in to add to the moisturizing
qualities of the final product.
Where does
alkali come from?
In the old days, rainwater was filtered through hardwood ashes (coconut
husk and plantain ashes in Africa and South Pacific, oak and maple here
in New England) to make a Potassium Hydroxide solution. Bar soaps are
made from Sodium Hydroxide. This is what you get when you run
electricity through salt water. Modern day Potassium Hydroxide is made
from a similar process.
What makes it
lather?
Soap is very unusual, acting like a snake with two heads. The oily head
hates water and the alkali head loves water. When you mix soap and
water, this love/hate relationship causes soap to lather.
Is glycerin
good for my skin? YOU BET!
Glycerin is in fact more valuable by weight than soap. Milled soaps
remove their glycerin by adding salt to their batch. Most glycerin in
turn is used as a stabilizer in Food and Cosmetics production, as well
as an inhibitor in cigarette paper which allows it to burn more evenly.
With glycerin removed, the end result is a soap that dries your skin!
That's because glycerin, mixed with a little oil and water left in the
soap, creates a hand-lotion-in-soap effect. This allows us to create a
bar that cleans and removes oils, while soothing sensitive skin.
What about
glycerin clear bars?
True transparent soap is made by boiling the soap base in alcohol and
sugars. Heat and pressure may also be used. Pluses are a high glycerin
content and mild pH. Negatives are a bar that dissolves quickly, and
often contains artificial colors, fragrances, and alcohol which can dry
your skin. Propylene glycol (antifreeze) and triethanolalamine (TEA) are
used to make the "melt and pour" soap base of many so called vegetable
glycerin bars. Not our idea of natural!
What does
"French Milled" mean?
One of the early uses for stainless steel was to run soap base between 2
rollers. They began experimenting with running hot and cold water
through the rollers. French milled soap was born! Advantage is a milder,
longer lasting bar. These higher quality bar soaps are not milder than
handmade soaps.
What is
the alternative? Vermont Soap Organics!
We recommend natural handmade or "poured" soaps. These traditional,
poured and cured processed soaps last nearly twice as long as most mass
market bars. Our soap is mixed in small batches and poured into wooden
molds. The end result is an opaque premium bath and body bar that is
mild enough for the most sensitive skin. Many sufferers of Dermatitis,
Eczema, Psoriasis, and Chemotherapy can find relief from these types of
soaps.
Problem: When alkali and
oil fail to merge chemically, Alkali Salts (sodium hydroxide and oxygen)
are left in the product. Alkali Salts have a high pH and are very drying
to the skin. Many commercial soaps are full of these salts. It is
estimated that about 25% of us are sensitive to this irritant.
The Vermont soap makers knew they
would have to make a soap that had no alkali salts in it, but how?
Translucent glycerin bars were low in alkali salts, but were short lived
and frequently are irritating due to alcohol (or worse) used in their
manufacturing. After months of research, 8 factors were identified in
soaps which dry skin, they are:
- Free Alkali
- Alcohol
- Artificial Fragrances
- Artificial colors
- Too high % of Coconut oil in
the soap
- Low quality base ingredients
- Preservatives
- Certain essential oils
So here was the challenge - to
make a high glycerin, non-alcohol bar soap without using the artificial
fragrances and colors used to mask poor quality bases. The answer was to
take a giant step back in time!
A Brief History of
Soap:
Western Soap had its origins in
ancient Greece on the Island of Lesbos. There, animal sacrifices were
made to the Goddesses. Because the sacrifices were often cremated,
hardwood ashes would accumulate (an early source of alkali). These ashes
mixed with the tallow of the sacrificed animals. It is said that after a
heavy rain a yellow runoff from the fire pit made its way downhill from
the temple. The local women washing their clothes in the river noticed
that their clothes were cleaner when the river ran yellow. History
remembered their poet, Sappho, who wrote of these times and honored her
with the definition Saponification - the chemical name for soap making.
These are the same women who invented banks.
Over time it was learned that
adding salt water to the mixture would precipitate the removal of
glycerin and excess water, thus making the soap harder, and not subject
to the month long curing process required of true handmade soap. This
old-fashioned "yellow soap" was used for laundry, dishes, and the
occasional bath.
In France during the reign of
Louis the 14th, bathing was considered an oddity not the norm. It is
said that King Louis guillotined 3 soap makers for making soap that
irritated his very sensitive royal skin. In desperation the 4 remaining
soap makers in Paris got together and invented a method of pouring and
curing the soap - taking a month to make a single bar. They saved their
own necks, and the world got handmade soap (a.k.a. poured soap, cold
process soap, farm soap, cured soap).
Vermont Soap Organics is
made using a modern version of this three hundred year-old method.
Certified organic oils of Palm, Coconut, Olive and Palm Kernel are
blended and mixed at precise temperatures with an alkali solution.
(Modern Alkali is made by running electricity through salt water.) The
batch is mixed for hours, allowing it to thicken slowly. When it is
ready, botanical concentrates and organic herbs, spices and grains are
added. The batch is then poured into wooden molds and kept warm for
about three days. As the soap solidifies, alkali salts begin to rise to
the top like cream. Around the fourth day the soap, now solid in block
form, is removed from the molds, skimmed of all alkali salts, and cut
into individual bars. The bars are then placed on custom made oak and
stainless steel screened drying racks and cured for about three more
weeks. This process produces the mildest soap that can be made. Often
lasting about twice as long as conventional bars, this soap is extremely
moisturizing and soothing to your skin.
Various herbal extracts called
essential oils are used to enhance and individualize the soaps, as well
as to accommodate various skin types. Peppermint Magic, Balsam Swirl,
and Citrus Sunrise contain natural astringents making them suitable for
skin that is not dry. Lavender relaxes pores making it the perfect soap
for normal to dry skin. Shea Butter creates a soap that works best on
the driest skin types. Add organic oatmeal and you have Oatmeal
Lavender, excellent for dry sensitive skin. Our Honey soap is great for
combination skin combining the exfoliating benefits of cornmeal with the
moisturizing properties of honey and the natural astringent properties
found in clove oil. Woodspice is naturally deodorizing and stimulating
and is great for normal to oily skin. Oats 'N Aloe Unscented is a mild
and hypoallergenic bar, perfect for the most sensitive of skin types.
This bar comes highly recommended from sufferers of Eczema, Psoriasis,
and Dermatitis.
When the crew at Vermont Soap
Organics set out to make a soap that wouldn't dry the most sensitive of
skins, little did they know the journey would take them to the cutting
edge of cosmetics chemistry, and hundreds of years into the past!
Vermont Soap - the
first soap in 200 years truly fit for a king!
|